In the beginning of every estella design, a scanned 3D model is made from the vehicle's chassis which serves as a design template.
Afterwards, the 3D scan model is loaded into CAD where the part is being designed. With this process, estella makes sure that the designed part is perfectly fitting to the chassis.
Load peaks are detected by FEM analysis and adaptions are implemented right away during the development process. The outcome of this is that estella aerodynamic parts really improve the cd value or the downforce and stick to strict safety regulations.
Not only the part itself but also the manufacturing tools are designed in CAD before everything is handed over to estella's carbon fiber manufactory.
In the in-house manufactory, all parts are made by hand to meet the highest quality demands. estella processes only the best materials that are also used for the aircraft construction.
The development and production process aligned with german guidelines including part certifications from GTÜ guarantees estella carbon fiber exterior and interior being on an OEM level.